Testing & validation as part of engineering

Designing electronics for off-highway and industrial machinery means working with real operating conditions. Temperature swings, continuous vibration, dynamic load cycles, and unpredictable duty profiles cannot be fully reproduced through simulations or static tests.

For this reason, we validate every product internally before external certification begins.

In-house validation for real-world performance

Our internal validation capabilities for electronics for off-highway and industrial machinery include:

  • Climatic chambers to verify electrical stability and thermal behaviour under extreme temperatures.
  • Vibration testing to detect mechanical, solder joint, and interconnection weaknesses before series production.
  • Dynamic test benches (dyno) for industrial and off-highway power systems, enabling testing under real loads, dynamic cycles, and continuous operation.

As a result, we detect issues that simulations and static tests often miss. These include voltage drops under load, vibration-induced instability, thermal degradation, and unexpected behaviour during real operation.

From internal validation to certification

Once internal validation stabilises the design, accredited external laboratories perform EMC and regulatory certification tests. This sequence shortens certification time and reduces redesign risks.

Consequently, development becomes more efficient and predictable.

The practical outcome

This validation approach delivers clear benefits:

  • fewer development loops
  • smoother certification processes
  • improved field reliability
  • electronics designed for real industrial machines, not ideal lab conditions

Let’s discuss your project

If you need reliable electronics for off-highway and industrial machinery, we can support validation from early design stages.

Contact us at guilera@guilera.com

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